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Case Study 6 - Large business adopting tined and plough cultivations to suit soils and cropping
 
Location West of Salisbury
Size, average field size and spread 1630ha (four landowners)
Soils and landscape The land, which is frequently steep, lies between 115 and 200m OD and is dominated by shallow flinty clay loam and silt clay loam soils over chalk (Upton and Andover associations). The highest land has deep well drained silty over clayey soils (Carstens association) formed in clay-with-flints which cap the hills.
Cropping Cropping includes 480ha of winter wheat (mostly), 115ha winter barley, 280ha spring barley for malting, 220ha oilseed rape, 220ha peas, 85ha beans, 163ha set-aside, plus grass and an Environmentally Sensitive Area (ESA).
Workforce A farm manager, with 2 full time staff, manages the farms on a flexible basis, bringing in self-employed and/or casual labour as needed.
Equipment and cultivation machinery Case MX270 tractor on contract hire, with further tractors hired in for autumn cultivation and harvest. Case SP 3000 – 24m self-propelled sprayer on hire, with three Case 2388 combine harvesters. Five furrow plough + press, light weight Parmeter 3.25m discs and press, new 7.5m Horsch FG stubble cultivator, 7.6m Cambridge rolls, 6m Vaderstad NZ spring-tine cultivator, and a new 6m Vaderstad Rapide drill fitted with “system disc” replaced the existing Suffolk coulter drill.
Cultivation Policy
The established system, typical of Wiltshire, is plough and press, spring tine then drill. Reduced cultivation was used for the first time in autumn 2000 for the 1 st wheat, 40% of winter barley, and all the oilseed rape. Spring barley was also established this way. A plough-based system is preferred to establish peas and beans at present, but the farm is experimenting with reduced cultivation on these crops.
 
  Costings and Work rates        
Operation Output (ha/hr) Cost (£/ha) Time taken (min/ha)
Horsch FG cultivator 8.8 not available 7
Disc and press 3.8-5.0 not available 12-16
Vaderstad drill 6.3-7.5 not available 8-10
Sprayer 18.8 not available 7
Plough and press 1.5 not available 40
Vaderstad NZ spring-tine cultivator 5.0-6.3 not available 10-12
Suffolk Coulter drill 5.0 not available 12
 
Discussion  
Decision to change The established system was relatively slow and expensive with a requirement for a highly trained workforce. Casual labour was employed to overcome peak workload, but the quality of ploughing was reduced. Plough maintenance was high on the flint soils with a need to replace plough metal twice a day under dry conditions and the existing Suffolk coulter drill had come to the end of it’s useful life.
How An immediate change to use of reduced cultivation for the most suitable parts of the rotation was brought in for autumn 2000. 80% of this is was carried out with two passes of the FG cultivator consolidated with Cambridge rolls, 20% with one pass of light discs and press, to establish seedbeds for wheat, barley and oilseed rape. The FG cultivator was brought as it was the ideal tool for the stony ground, and has a lower horsepower need than a disc and press on the slopes. Weeds are sprayed out and crops then drilled with the new Vaderstad Rapide drill. The drill was chosen as it provides a secondary cultivation, has a lower horsepower requirement than some other cultivator drills, can compensate to some extent for uneven slopes, and copes with straw unlike the old Accord. Meanwhile, the plough followed by Vaderstad spring tine cultivator is used to prepare seed beds for Peas and Beans drilled with the Vaderstad Rapide, as this system is felt to provide ideal drilling depth. 60% of the Barley is still established after ploughing. However, progressively more of the land will move to reduced cultivation as experience grows.
Benefits Easier management of drilling process and increased drill outputs. Seedbeds are more level and are firmer providing better crop establishment. Reductions in cost are still to be quantified. Less soil erosion has been seen when comparing crops established by minimal and ploughed cultivation, particularly those that were established earlier and have good root structure.
  Problems   The biggest problem is that the new cultivation and drilling equipment enables fast progress to be made, with the inevitable frustration when wet weather intervenes. Continuing to drill in poor conditions would not only bring poor crop establishment but also damage soil structure and must be resisted. Ensuring best establishment in difficult autumns. Do not be tempted to drill directly onto unpressed ploughed land. With the desire to increase the area under reduced cultivation there is still insufficient cultivation capacity as the current disc harrows are not wide enough.
  Solutions Found   Learning to be patient, and using the drill’s higher output to drill more in better conditions! Ensure a good crop and spread of straw, cultivate and consolidate early, and do not cultivate too deep. Planned purchase of 6.5m Vaderstad Rexius C discs to replace current disc harrows in 2001.
 
SMI COMMENT
Improved rate of work; CAT challenger relevant to “old” system; low ground pressure tyres clearly advantageous. Insufficient machinery work days for a whole farm plough based system in a wet year, risks have been minimised by the adoption of reduced cultivation systems.
 
Soil Group Type of Year M.W.D.s'   M.W.D.s'
Upto Andover Normal
Wet
79
57
  21
0
Carstens Normal
Wet
69
47
  16
0
Man days required to complete autumn cultivation
  Cultivator; disc/press; spray; drill over 1000ha  
Established Wiltshire system plough/press; spring tine; drill over 1000ha