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Case Study 5 - Progressive adoption of new system, sharing equipment
Location Leicestershire
Size, average field size and spread 310ha (shares labour and machinery with a neighbouring concern to give a total area of 607ha); 8ha; 3km.
Soils and landscape Undulating land - the majority of soils suffer surface wetness caused by dense slowly permeable subsoils. Clay soils (Denchworth and Hanslope associations) predominate, the latter calcareous and developed on Chalky Boulder Clay. Small areas of well drained medium loamy soils (Banbury association) are included.
Cropping 65ha winter wheat (soft wheat varieties), 52ha winter barley, 28ha winter oats, 37ha winter oilseed rape, 39ha winter/spring beans and 50ha (permanent set aside).
Workforce The manager and a tractor driver operate the farm.
Equipment and cultivation machinery John Deere 7810, 180hp (3 years old); John Deere 6800, 120hp (6 years old); Fiat F140 140hp (6 years old); Ford 7840 100hp, (5 years old) (hired); Simba 4.4m 2b Discs, Simba 4.6m Cultipress, Simba 4m Freeflow Drill, 2 Accord 4m Air drills one as combination, 6 Furrow Dowdswell Plough, 5 Furrow Ransomes Plough, 4m Kuhn Powerharrow, Cousins 3m Flatlift.
Cultivation Policy
All the crops are established following a disc cultivation, flat-lift, cultipress, spray and drill with the exception of wheat after beans, which are drilled following a plough and power harrow, and beans which are broadcast, ploughed in and power harrowed.
 
  Costings and Work rates        
Operation Cost (£/ha)
 
Discing 22
Cultipress 12
Freeflow Drill 23
Ploughing 39
Power Harrow 23
 
Actual system costs 2000 (£/ha)
Winter Wheat
Winter Barley
Plough (Cultivations Early August)
120
Non Inversion Cultivation (Cultivations Early August)
92
Non Inversion Cultivation (Late Sept)
84
Plough (Cultivations Mid Sept onwards)
82
Plough (Late Sept)
62
Average cereal cultivation costs 2000
92
Average cereal cultivation costs 1999
113
Average cereal cultivation costs 1998
111
 
Discussion
Decision to change The need to reduce fixed costs has led to a joint venture with a neighbouring farmer, sharing both labour and cultivation equipment.
How The plan to increase reduced cultivation saw the purchase of a 4m Simba Freeflow Drill and a 4.6m Simba Cultipress. This was to supplement some of the existing equipment in year one. In year two the addition of a larger traction unit and a disc cultivator means that more of the existing cultivation machinery will be sold.
Benefits The farm has learnt a lot in autumn 2000 about over cultivating fields especially early on, when the weather was relatively dry. Two areas will need to be addressed in 2001. The first is the extra cosmetic discing, which was soon stopped, and the second, the separate subsoiling operation. These extra passes across the field have increased costs unnecessarily.
  Problems   As the 2000 season progressed a number of factors beyond the farm’s control further hampered efforts to drill winter crops. The progressively wet conditions reduced the amount of drilling able to be done with the Simba Drill - the combination was the best drill with which to continue.
  Solutions Found   Early autumn 2000 proved to be a relatively simple year to prepare seedbeds behind the plough (due to the abundant moisture) and some of the lower cultivation costs were achieved with this cultivation method. Costs shown give a comparison between early and late loughing and show that some of the ploughed seedbeds cost significantly less than some of the reduced cultivation ones. Final yields will determine the success of the systems, for example, the wheat crop established early for £120/ha yielding 10 tonne/ha will give a better return than a crop established late behind the plough for £82/ha but yields only 8 tonne/ha. The comparison in yearly cultivation costs do not show the dramatic reduction hoped for but the aim is to reduce our total cultivation cost to about £72/ha or less next season without affecting yield.
 
SMI COMMENT
Not unusual to accept a slower rate of work in the first year until a larger tractor can be purchased. Machinery workdays indicate there will be ample time to establish the crops in autumn, irrespective of cultivation system. However, over cultivation can be responsible for soil structural damage.
 
Soil Group Type of Year M.W.D.s'   M.W.D.s'
Denchworth Normal
Wet
43
13
  4
0
Hanslope Normal
Wet
53
23
  9
0
  Banbury   Normal
Wet
93
63
  24
1
  Culitivation pough system